Custom Cleaning Brush
Banknote Counter Brush
Banknote Counter Brush provides controlled brush contact for precision electronics and static-control cleaning across contacts, slots, and boards. Working width, brush geometry, mounting, and fill are set around the machine path and the way lint, oxide, and flux residue must be released or carried away.
Product Features
Removes paper dust from the note path — Fine nylon cleans feed rollers, guides, belts, and counting channels where lint accumulates.
Soft contact protects rubber and plastic transport parts — Flexible bristles lift debris without metal-wire abrasion.
Strip or roller format follows the machine layout — A linear brush can clean a guide edge, while a small roller covers a moving transport surface.
Narrow profile reaches sensor surroundings — The head can fit confined areas without blocking note movement.
Replaceable brush element supports routine servicing — The worn strip, seal, or roller can be changed without rebuilding the counter.
Made for the machine — Head width, roller diameter or strip profile, nylon trim, density, core or channel, and mounting can be customized.
Product Overview
Banknote Counter Brush is used where repeatable contact is needed across contacts, slots, and boards rather than isolated hand cleaning. The active brush face clears lint, oxide, and flux residue while the holder, shaft, plate, or hub stays outside the interference path and supports the required working width. The brush must control contact load, particle shedding, conductivity, and access to fine features.
Key dimensions start with Brush head diameter 5–200 mm and Brush head length 5–200 mm. The design follows a roller and conveyor-brush layout for full-width or repeating contact. The specified interface is shaft-mounted / flange. Nylon PA are the principal material directions in the current specification. Confirm the equipment model, shaft or hub interface, and actual operating speed; the brush does not use a universal speed rating.
Technical Specifications
| Head width | 5–200 mm |
|---|---|
| Trim length | 10–40 mm |
| Carbon or metal fiber diameter | 0.008–0.012 mm |
| Conductive nylon diameter | 0.045 mm |
| resistance | 10³–10⁹ Ω |
| Mounting | Grounded handle, strip, plate, or machine holder |
| Contact setting | Use 0.5–3 mm engagement or a surface load below 2 N/cm² on fragile substrates. |
| ESD resistance | 10³–10⁹ ohms where required |
| Fill materials | Nylon PA |
| Cleaning zone | precision electronics and static-control cleaning |
| Contact surface | contacts, slots, boards, terminals, optical end faces, films, carriers, and precision housings |
| Residue class | lint, oxide, flux residue, polishing particles |
| Access and motion | the brush must control contact load, particle shedding, conductivity, and access to fine features |
| Cleaning duty | precision electronics, static-control cleaning on contacts, slots, boards, terminals |
| Variant configuration | Banknote Counter Brush: strip, roller, channel strip construction with Nylon PA fill for precision electronics and static-control cleaning on contacts, slots, boards, terminals. |
Application Areas
Banknote Counter Brush is primarily mapped to Connector & Slot Cleaning. If the brush will be used on a different job, confirm the surface, debris discharge path, and acceptable finish first.
- Banknote Counter Brush is best suited to electronics, connector, PCB, battery, cleanroom, terminal, slot, and static-control cleaning.
- The antistatic, conductive, PVA, abrasive, plate, disc, or precision roller brush follows contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces while the fill displaces dust, lint, oxide, flux residue, particles, and static-attracted contamination.
- Use this configuration when the available access supports low-load contact on electronics, connectors, PCB, battery, ceramic, or semiconductor surfaces.
Selection Guidance
Structure fit
Match the roller and conveyor brush geometry to contacts, slots, and boards, the available access, and powered operation. Confirm Brush head diameter 5–200 mm and Brush head length 5–200 mm against the complete working envelope before finalizing the brush.
Contact material
Choose from Nylon PA according to the behavior of lint, oxide, and flux residue, the surface sensitivity, and any wet, chemical, temperature, or hygiene requirements. The material name does not fully describe stiffness. Filament size, free trim length, and density complete the specification.
When to use another solution
For Banknote Counter Brush, use another cleaning method when lint, oxide, and flux residue cannot be released by controlled filament contact, when contacts, slots, and boards cannot tolerate the selected contact material, or when the access path prevents safe engagement and residue removal.
Customization Options
| Brush Head Diameter (mm) | 5–200 [Industry Reference Range; Legacy Source] |
|---|---|
| Brush Head Length (mm) | 5–200 [Industry Reference Range; Legacy Source] |
| Handle Length (mm) | Not Applicable (No separate handle in this product configuration) |
| Handle Grip Diameter (mm) | Not Applicable (No explicit grip or handle-diameter dimension in the product specification) |
| Bristle Material | Nylon PA |
| Handle Material | 304 Stainless Steel |
| Mounting / Interface | Shaft-Mounted / Flange |
| Grip Style | Not Applicable (Machine-Mounted Brush) |
| Color | Custom PANTONE Color ([Industry Reference Range]) |
| Logo Process | Laser Engraving / Screen Printing / Pad Printing ([Industry Reference Range]) |
| Surface Treatment | Smooth / Textured / Overmolded / Coated (Depending on Substrate; [Industry Reference Range]) |
Frequently Asked Questions
How should Banknote Counter Brush be selected?
Start with electronics, connector, PCB, battery, cleanroom, terminal, slot, and static-control cleaning, contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces, and dust, lint, oxide, flux residue, particles, and static-attracted contamination. Then set Head width, Trim length, and Carbon or metal fiber diameter, choose the fill from the material and residue table, and match the mounting interface and operating condition.
Which dimensions define Banknote Counter Brush?
The primary dimensions are Head width (5–200 mm), Trim length (10–40 mm), and Carbon or metal fiber diameter (0.008–0.012 mm). Also provide the minimum clearance, working envelope, trim or engagement, and the existing holder, shaft, stem, thread, or handle.
Which filament or contact material is used for Banknote Counter Brush?
The primary options are Nylon PA. The final choice follows surface sensitivity, residue adhesion, wet or dry use, temperature, chemicals, conductivity, and required cutting action.
When is Banknote Counter Brush not the best cleaning method?
Banknote Counter Brush is not the first choice for ionized air, vacuum, PVA sponge, megasonic, wipe, or solvent cleaning where bristle contact is unsuitable.
What information is required to quote Banknote Counter Brush?
Send the part or machine drawing, photos of contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces, Head width, Trim length, Carbon or metal fiber diameter, and Conductive nylon diameter, the residue description, wet or dry conditions, motion or use method, temperature, preferred Nylon PA, quantity, and the existing interface or sample.
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