ABOUT JIANSHENG
Custom Cleaning Brush Manufacturing Since 2011
Jiansheng Tech Co., Ltd. is a custom cleaning brush manufacturer in China, producing application-specific brushes for industrial equipment, OEM products, maintenance operations, production lines and specialized cleaning tasks.
We work from a drawing, a sample, a set of dimensions, an equipment requirement — or simply the cleaning problem you need solved. From filament selection and brush construction through tooling, production, inspection, packing and shipment, the aim is to turn a practical requirement into a brush that fits the actual job.
Location: China
WHO WE ARE
Manufacturing Built Around Real Brush Applications
Production combines automated equipment, dedicated brush-making machinery, manual finishing, tooling support, inspection and flexible small-batch manufacturing. That mix is what lets us take both standard brush structures and made-to-order projects where the dimensions, filament, density, core construction, handle design, mounting method or contact behavior has to change for the application.
The 42-person team includes 2 technical development specialists and 3 quality-control staff. Browse the cleaning brush application hub to match a brush form to a working condition, or compare filament, wire and natural fiber in the brush material guides.
WHAT WE MANUFACTURE
Brush Structures We Manufacture
Six of the sixteen structures in the catalog. Twisted wire and staple-set describe how a brush is built, not what it is called — every card below links to the brush type page that carries the dimensions, materials and products.
Custom Tube & Pipe Bore Brushes
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Custom Roller and Conveyor Brushes
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Custom Strip Seal Brushes
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Custom Bottle & Container Brushes
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Custom Wheel Brushes
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Custom Handheld Detail Brushes
View this brush typeHOW A PROJECT RUNS
From Requirement to Production
Three stages, each one closing an information gap before the next commitment is made.
Requirement & Design
1–3 working daysA drawing, a sample, a photograph, a machine dimension or a description of the cleaning problem is enough to start. We review it technically, propose a material and a structure, and confirm the drawing with you.
Sample Validation
Typically 3–7 daysA sample is scheduled and produced, you test it for fit, contact and cleaning performance, and the approved piece becomes the reference for everything that follows. New tooling is scheduled separately.
Repeat Production
Controlled by the confirmed specificationMaterial preparation, core processing, tufting or twisting, trimming, inspection and protective packing — measured against the sample you approved, not against a fresh interpretation of the drawing.
MANUFACTURING PROCESS
How We Manufacture Your Brush
Eight steps, photographed on our own floor.
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Step 1
Raw Materials & Components
Filament, wire, cores, handles and fittings arrive against the confirmed specification and are checked in before anything is cut.
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Step 2
Filament Preparation
Filament is selected by diameter and stiffness, then cut to the trim length the drawing calls for. This is the step that decides how the finished brush feels against the surface.
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Step 3
Tooling & Sample Development
Fixtures, hole patterns and process settings are prepared for the specific structure, and a first sample is produced for the customer to test.
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Step 4
Small Brush Production
Twisted wire, bottle, tube and handheld brushes are formed on automatic machines or at a manual bench, depending on the shape and the volume.
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Step 5
Large Brush Production
Roller cores are drilled and tufted, strip brushes are set into channel, and larger industrial assemblies are built up and trimmed.
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Step 6
In-Process Inspection
Dimensions, fill density and construction are checked while the run is still on the machine, so a drift is corrected rather than discovered at the end.
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Step 7
Final Quality Inspection
Every batch is checked against the approved sample for dimensions, trim, fill and finish before it is allowed into packing.
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Step 8
Packaging & Shipment
Brushes are individually packed, cartoned, labeled and palletized for outbound shipment, with export documentation handled in house.
BEHIND THE PROCESS
Engineering and Production Capabilities
Material Development
Filament, wire and core materials are selected against the surface, the residue, the temperature, the chemicals and the wear life the job demands — not against what is easiest to buy.
Tooling & Fixture Support
Hole patterns, fixtures and process settings are prepared in house for the specific structure, which is what makes a one-off geometry buildable at all.
Process Setup & Production Control
Setup is documented against the approved sample, so a repeat order runs from the same settings rather than from someone remembering them.
Inspection, Packaging & Shipping
Checks at incoming, first piece, in process and final; individual packing, cartoning, labeling and palletizing, with export documentation handled in house.
EQUIPMENT
Production Equipment for Different Brush Structures
A twisted wire brush, a tufted roller and a channel-set strip brush are three different machines. This is the equipment those structures actually run on.
Automatic Twisted Brush Making Machine
Forms wire-stem cleaning brushes with controlled wire feeding and twist rate.
Automatic Long-Length Twisted Wire Brush Machine
A long-bed machine for tube and bottle brushes longer than a standard station allows.
Long-Handle Brush Forming Machine
Stem wire runs through a tensioned guide train, the filament is set and the stem twisted in one pass, and a chain drive carries the formed brush out to length.
Manual Twisted Wire Brush Workstation
Where special shapes, short runs and first samples are made, before anything is set up on an automatic line.
Automatic Brush Tufting and Wire Feeding
Continuous wire feeding for tufting and assembling handheld brush heads.
Automatic Roller Brush Drilling and Tufting
Drills the hole pattern and sets the tufts into cylindrical roller cores in one pass.
Industrial Roller Brush Tufting Machine
Sets bristles into larger roller cores for industrial and conveyor work.
Brush Wire Straightening and Cutting
Straightens and cuts the metal stem sections that twisted brushes are built on.
Mechanical Punch Press
Stamps and forms the metal components that go into brush bodies and fittings.
Automatic Packaging and Heat-Sealing
Roll-film sealing and packing for finished brushes before they go into cartons.
Automated Equipment Area
Several automatic machines arranged together for batch processing and assembly.
PRODUCTION FLOOR
From Sampling to Repeat Production
Automatic equipment carries the repeatable work — wire feeding, drilling, tufting, twisting, forming, packing. Manual workstations carry setup, special structures, finishing, assembly and the lower-volume custom jobs. Both run on the same floor, which is why a sample and a repeat order are made by the same people.
FINISHED PRODUCTS
Finished Brushes Ready for Inspection and Packing
Production batches staged for final inspection. Everything here is checked against the approved sample before it is allowed into a carton.
PACKING & SHIPMENT
From Finished Brush to Outbound Shipment
- Individual packingEach brush is bagged or sleeved so the fill is not crushed or contaminated in transit.
- Inner packingSmall items are grouped into sealed inner bags and counted before they go into a carton.
- Carton packingCartons are filled to a fixed count, so the receiving side can check a delivery without opening everything.
- Labeling & verificationCarton marks, counts and documentation are checked against the order before the carton is sealed.
- PalletizingCartons are stacked, wrapped and secured for the leg of the journey nobody supervises.
- DispatchLoaded and released, with export documentation handled in house.
INVENTORY
Production Inventory and Order Staging
As a made-to-order manufacturer we do not hold a finished-goods catalog on the shelf. The storage area holds what production actually needs: filament and wire stock, cores, handles and components, work in process, packaging supplies, completed orders, and goods waiting for dispatch.
It is also why a repeat order is usually faster than the first one — the material is already qualified and the setup is already recorded.
BRUSH SHOWCASE
A Small View of the Brush Structures We Produce
The wall shows a fraction of what we build — bottle, tube, twisted-wire, handheld and custom structures in different sizes, materials and handle styles. It is not the catalog; it is what happened to be on the wall.
If you cannot find an exact match in the catalog, pick the closest brush and tell us what has to change. That is how most custom projects here start.
QUALITY CONTROL
Quality Checks Throughout Production
Five checks, at the five points where a problem is still cheap to fix.
- Incoming material checkFilament diameter, wire gauge and core dimensions are verified against the specification before the material enters production.
- First-piece inspectionThe first piece off a new setup is measured against the approved sample before the run continues.
- In-process inspectionDimensions, fill density and construction are checked during the run, so a drift is corrected instead of discovered.
- Final visual and dimensional inspectionEvery batch is checked for dimensions, trim, fill and finish before it is released to packing.
- Packing verificationCounts, labeling and carton marks are checked against the order before the carton is sealed.
CUSTOMIZATION
What Can Be Customized?
Every item below is a variable on a real quotation, not a marketing list. You do not have to specify all of them — tell us the ones that matter and we will propose the rest.
INDUSTRIES
Brushes Built Around the Application
8 groups covering 108 application pages. Each one names the cleaning targets, the residue, the access problem and the brush constructions that suit it.
Industrial & Manufacturing
Explore this groupFood & Beverage
Explore this groupFacility, Floor & Outdoor
Explore this groupElectronics & Precision
Explore this groupSpecialty Brush Functions
Explore this groupHousehold & Appliance
Explore this groupAutomotive & Transportation
Explore this groupMedical & Laboratory
Explore this groupWHY JIANSHENG
Why Customers Use Us for Custom Brush Projects
Manufacturing Experience
Building brushes since 2011, which is long enough to have made most of the mistakes already.
Multiple Production Methods
Twisting, tufting, drilling, channel setting, forming and manual assembly under one roof, so the structure is chosen for the job rather than for the machine we happen to own.
Custom Sampling
Typical sampling in 3–7 days once the specification is agreed, so you test a real brush before committing to a run.
Flexible Development
A drawing is welcome but not required. A photograph, a worn brush or a description of the problem is a workable brief.
Production Follow-Through
The approved sample is the reference for every repeat order, not a fresh reading of the drawing each time.
Application-Based Support
Review starts from where the brush works — surface, residue, access, speed, temperature — rather than from a catalog page number.
WHERE WE ARE
Direct Contact
Phone / WhatsApp
Markets Served
Worldwide. Export packing and documentation are handled in house.
Have a Brush Drawing, Sample, or Cleaning Problem?
Send whatever you have: a drawing, an existing brush, photographs, the dimensions that matter, the equipment it goes into, the surface it touches, the material to remove, the working speed, the operating environment, and the quantity you expect. Any one of those is enough to start.