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Jiansheng

Standard & Custom Brushes · Since 2011

ApplicationAutomotive & Transportation

Rail Transit Platform Door & Noise Control Sealing

Rail doors and trackside gaps are sealed with strip brushes: dense nylon or PBT fill clamped in an aluminum or stainless channel, set at 10–25% compression so the gap stays closed while the door moves. Fill and holder are chosen to the project's EN 45545-2 or NFPA 130 fire requirement.

Rail Transit Platform Door & Noise Control Sealing
Sealed against
Dust / drafts / noise / brake and rail dust
Working environment
Indoor Platform Area / High-Vibration Area
Care in service
Periodic Dry or Wet Cleaning
Requirements to check
EN 45545-2 or NFPA 130 Project Flame-Retardancy Requirements; Low Smoke and Low Toxicity; Rail-Transit Maintenance Procedures
Brush types for this jobCustom Strip Seal Brushes

Why do rail doors use brush seals?

A platform screen door closes against a train that never stops in exactly the same place, and a train door runs against its frame thousands of times a day. A rubber lip has to be compressed every time, wears, and fights the door when the gap is tight. A brush seal bends instead. It closes a gap that varies, lets the door slide through it and keeps working as it wears.

Its job here is not cleaning. It keeps out dust and drafts, cuts noise through the gap, and keeps brake and rail dust and track spray out of equipment compartments and cable entries under the car.

Rail adds one requirement most sealing jobs do not have: fire performance. Every material in a passenger area or on rolling stock has to meet the project’s fire, smoke and toxicity standard.

Where are brush seals used in rail transit?

Sealing point Sealed against Sealing requirement
Platform Screen Door Brush Seal Dust, drafts, platform noise Close the gap at the platform screen door while the door opens and closes many times a day.
Train Door Brush Seal Dust, drafts, noise Seal the car door gap against drafts and noise while the door moves.
Trackside Gap and Dust Seal Brake and rail dust Keep brake and rail dust out of the gap beside the track.
Noise Control Brush Seal Noise, drafts Cut noise through the gap with dense fill.
Cable and Equipment Compartment Seal Dust and spray from the track Keep track dust and spray out of equipment compartments.

Sizes from the strip seal brushes we make:

Parameter Typical range
Strip length 100–3,000 mm per piece
Trim height 12.7–152.4 mm
Filament diameter 0.05–1.27 mm
Compression for sealing 10–25% of the free trim
Compression for dust control only 5–15% of the free trim
Holder Aluminum, steel or stainless channel, or a custom profile

Which seal form suits each gap?

Sealing point Recommended brush type Why it fits
Platform Screen Door Brush Seal Strip Seal Brushes A platform screen door closes against the train envelope every stop, so a brush seal takes up the varying gap without slamming or holding the door open.
Train Door Brush Seal The door leaf runs against a fixed frame at speed, so a brush seal keeps the gap closed and absorbs the wear and tolerance a rubber lip would fight.
Trackside Gap and Dust Seal Trackside gaps generate brake and rail dust continuously, so a brush strip fills the gap without having to touch the moving side of it.
Noise Control Brush Seal A dense filament pack breaks the direct sound path through a gap, which is how a brush seal cuts noise without making the assembly rigid.
Cable and Equipment Compartment Seal Under-car cable entries move with the bogie, so a brush seal keeps the compartment closed while the bundle flexes through it.

Size the trim from the gap, not the door. Measure the gap at its widest and narrowest over the door’s travel, then set the trim so the brush is still compressed 10–25% at the widest point. At the narrowest it bends further, which a brush tolerates and a rubber lip does not.

For noise, density matters more than height: a tightly packed fill breaks the sound path. For cable entries, two strips facing each other let the bundle pass between them and close round it.

Which fill meets rail requirements?

If the condition is… Filament to start with Why
Door and platform-screen-door seals Nylon PA Springs back after constant bending and wears slowly against the door leaf
Outdoor and trackside gaps with wet and dust PBT Takes up little water and keeps its stiffness in rain and washdown
Low-cost dust strips away from passenger areas Polypropylene PP Light and resistant to most chemicals, at lower wear life
Gaps where fire performance governs the choice AISI 316 Stainless Steel Wire Does not burn and does not corrode on the track side

Send the fire requirement with the enquiry, the EN 45545-2 hazard level or the NFPA 130 clause, and the fill, holder and any end caps are chosen against it. The test evidence the project needs is agreed before sampling.

How are rail brush seals fitted and maintained?

  • Fit the holder to slotted holes, so the trim can be set to the measured gap on site.
  • Check the compression over the full door travel, at both ends of the gap.
  • Inspect at the rail operator’s maintenance interval; a seal with a permanent gap in the fill needs resetting or replacing.
  • Replace strips as complete lengths, so the fill height stays even along the door.

What do we need to quote rail brush seals?

  • The gap: widest and narrowest over the door’s travel, and the length.
  • Door, platform screen door, trackside or compartment, and indoor or outdoor.
  • Holder profile and fixing, or a drawing of the mounting.
  • The project’s fire, smoke and toxicity requirement.
  • Quantity per length and profile; for medium and large brushes the minimum is 100 pieces.

When is a brush seal the wrong choice?

A brush seal blocks dust, drafts and noise; it does not hold water or air pressure. Where a door must be watertight or pressure-sealed, use a rubber or inflatable seal and add the brush in front of it as a dust barrier.

What mistakes make rail brush seals fail early?

  • Setting the trim at the narrowest gap, so the seal stands open when the gap widens.
  • Over-compressing the fill, which bends it permanently and slows the door.
  • Choosing the fill before the fire requirement is known.
  • Fixing the holder with round holes, so it cannot be adjusted on site.

Questions buyers ask about Rail Transit Platform Door & Noise Control Sealing

Can your brush seals meet EN 45545-2 or NFPA 130?

Send the project's requirement, the EN 45545-2 hazard level or the NFPA 130 clause, with the enquiry. The fill, holder and end caps are chosen against it, and the test evidence the project needs is agreed before sampling.

How much should a door brush seal be compressed?

10–25% of the free trim at the widest point of the gap over the door's travel, so it stays closed when the gap opens up. For dust control only, 5–15% is enough.

Is a brush seal watertight?

No. A brush seal blocks dust, drafts and noise but not water or air pressure. Use a rubber seal where the door must be watertight, with the brush in front of it as a dust barrier.

Custom Manufacturing RFQ

Discuss This Application

Share the gap the brush has to close, how the door, guard or cable moves past it, the holder or channel you mount it in, the length, the quantity and a drawing or photo.

We reply to every request within 24 hours, with a quotation or with the questions we need answered first. If the brush can be made on our existing tooling, we make the sample directly. If it needs new tooling, we quote a sample fee and a tooling fee, and the sample fee is credited against the bulk order. Need an NDA first? We sign yours before you send drawings, and the files you send are never shown to other customers.

  • MOQ500 pcs for small hand-held brushes, 100 pcs for medium and large ones
  • SampleTypically 3–7 days
  • ProductionFrom 7 days after sample approval, by size and quantity
  • Payment30% deposit and 70% before shipment above US$10,000; smaller orders on agreed terms

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