Custom Modular Brushes

Modular brushes divide a long roller, plate, broom, or brush field into rings, segments, cassettes, or snap-fit units. Each module contributes part of the working width and can be replaced, mixed, or rearranged without manufacturing one permanent full-length assembly.

Module width, locating features, hub or carrier, alignment, fill pattern, and interface tolerances determine whether the assembled brush runs evenly and maintains continuous contact. The design must prevent gaps, movement between modules, and incorrect installation order.

Provide the carrier or shaft drawing, total working width, module width and quantity, locating and locking features, fill pattern, rotation or travel direction, surface and residue, replacement access, balance or runout requirement, and quantity of spare modules.