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Jiansheng

Standard & Custom Brushes · Since 2011

PRODUCT CATEGORY

Industrial Production Brushes

Industrial brushes are easiest to specify when you start with their job in the process. Some run continuously against a conveyor, some rotate as a production roller, some clean a mold or tool during maintenance, and others work inside tanks, filters or general equipment. The groups below sort those jobs before you get into materials or brush construction.

Browse Brushes by Production Function

Choose conveyor and line brushes for moving product, roller brushes for continuous rotary contact, machine/mold/tool brushes for maintenance, tank brushes for vessel interiors, filter/sieve brushes for openings, or general industrial brushes for broader equipment-cleaning tasks.

Where should you start in this range?

With the machine and what the brush has to do on it. The six groups above follow the common jobs in a plant. Conveyor and production line brushes clean and sort on belts. Roller brushes work across moving sheets, films and strip. Machine, mold and tool brushes keep precise surfaces clean. Tank and vessel brushes reach inside containers. Filter, screen and sieve brushes keep openings clear. The general range covers hand brushes, plates and high-temperature brushes by fill.

Most brushes here are made to order, to a drawing or a sample of the brush they replace. The catalog entries show the range we make; the brush you receive is built to your machine.

Which brush form does the job?

FormWhat it doesWhere
Roller brushTurns against a moving surface across its full widthBelts, sheets, films, strip, screens, rollers
Strip brushHolds a fixed line of contact without turningScreens, guides, seals, wipers
Brush plateSupports or carries product on upright tuftsPunch press tables, cutting beds, conveyors
Disc and cup brushCleans or finishes a flat face on a spindleMachines, floors, parts
Hand brushPuts contact where the operator choosesMolds, tools, tanks, filters, fixtures

What decides an industrial brush?

Five questions, answered before the fill is picked. What surface does it touch, and what must it not do to it? What is the deposit, and how hard is it bonded? How hot is it, and which cleaners or process liquids are present? How does the brush move: by hand, turned on a shaft, or fixed? And what does the machine allow: width, diameter, clearance and mounting?

The answers usually narrow the fill to one or two. Nylon and PA66 for general cleaning, PBT for wet service, PP for acids and alkalis, PVDF and PTFE for strong chemicals, brass and stainless wire for scale, abrasive nylon for a controlled cut, PEEK and PPS for heat.

How are replacement brushes made to fit?

By copying the original. Send the old brush, even worn out, or the machine maker's drawing. The working width, outside diameter, core, shaft, journals, keyways, couplings and the direction of any spiral are measured from it, and the replacement is made to match. Long rollers are balanced for the speed they run at. The sample brush is checked against the original before bulk production starts.

What safety points come with machine brushes?

Lock out the machine before fitting or adjusting a brush. Keep guards in place on rotating brushes. Never run a brush above the speed it was made for. Where dust or solvents make static a risk, specify conductive fill and ground it. These are the site's rules first; the brush is built to support them. Tell us any site requirement, such as conductive fill near dust or a temperature limit, with the enquiry.

How do industrial orders work?

Most of what we make carries the customer's brand or part number. If the brush can be made on our existing tooling, we make the sample directly. If it needs new tooling, we quote a sample fee and a tooling fee, and the sample fee is credited against the bulk order.

Medium and large brushes, such as rollers, strips, plates, discs and tank brushes, start at 100 pieces per design. Small hand brushes start at 500. Our production facility is ISO 9001:2015 certified. Certificate available on request.

What should you send for a quote?

  • The machine, the position of the brush and what it has to do.
  • A drawing, a sample brush or the key dimensions.
  • The surface, the deposit, temperature and chemistry.
  • Speed and direction for driven brushes.
  • Quantity per design.

Show Us Where the Brush Sits in the Line

Send the machine or line position, mounting space, motion, product or surface, residue and desired cleaning action. We can then narrow the right industrial category and specification.

Need Custom Help?

Choose your brush type, cleaning task, material direction, and key details before sending a custom brush request.

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