Custom Cleaning Brush
Anti-Static Brush Plate
Anti-Static Brush Plate provides controlled brush contact for precision electronics and static-control cleaning across contacts, slots, and boards. Working width, brush geometry, mounting, and fill are set around the machine path and the way lint, oxide, and flux residue must be released or carried away.
Product Features
Flat static-control contact area — Conductive or dissipative filament removes dust while reducing charge.
Custom tuft zones — Bristles can be placed around electronic parts, carriers, and machine features.
Grounding-ready plate — Conductive bases, terminals, or leads can maintain electrical continuity.
Soft low-pressure contact — Conductive nylon or specified antistatic filament removes particles from sensitive surfaces without aggressive abrasion.
Machine-ready mounting — Holes, slots, and locating features can match the equipment.
Built to the ESD process — Plate size, tuft pattern, trim, resistance, grounding, and mounting can be customized.
Product Overview
Anti-Static Brush Plate is used where repeatable contact is needed across contacts, slots, and boards rather than isolated hand cleaning. The active brush face clears lint, oxide, and flux residue while the holder, shaft, plate, or hub stays outside the interference path and supports the required working width. The brush must control contact load, particle shedding, conductivity, and access to fine features.
Key dimensions start with Brush head diameter 5–200 mm and Brush head length 5–200 mm. The brush uses a roller and conveyor structure to maintain contact along the required working width. The specified interface is shaft-mounted / flange. Conductive Nylon and Anti-static Filament are the principal material directions in the current specification. Please send the equipment interface and operating conditions, including speed, so the brush can be matched to the machine.
Technical Specifications
| Head width | 5–200 mm |
|---|---|
| Trim length | 10–40 mm |
| Carbon or metal fiber diameter | 0.008–0.012 mm |
| Conductive nylon diameter | 0.045 mm |
| resistance | 10³–10⁹ Ω |
| Mounting | Grounded handle, strip, plate, or machine holder |
| Contact setting | Use 0.5–3 mm engagement or a surface load below 2 N/cm² on fragile substrates. |
| ESD resistance | 10³–10⁹ ohms where required |
| Electrical resistance | 10³–10⁹ ohms, selected for conductive or static-dissipative duty |
| Fill materials | Conductive Nylon and Anti-static Filament |
| Cleaning zone | precision electronics and static-control cleaning |
| Contact surface | contacts, slots, boards, terminals, optical end faces, films, carriers, and precision housings |
| Residue class | lint, oxide, flux residue, polishing particles |
| Access and motion | the brush must control contact load, particle shedding, conductivity, and access to fine features |
| Cleaning duty | precision electronics, static-control cleaning on contacts, slots, boards, terminals |
| Variant configuration | Anti-Static Brush Plate: plate, disc construction with Conductive Nylon, Anti-static Filament fill for precision electronics and static-control cleaning on contacts, slots, boards, terminals. |
Application Areas
Anti-Static Brush Plate is primarily mapped to Dust Removal. Before using this brush for a new application, check the workpiece surface, debris path, and required finish.
- Anti-Static Brush Plate is best suited to electronics, connector, PCB, battery, cleanroom, terminal, slot, and static-control cleaning.
- The antistatic, conductive, PVA, abrasive, plate, disc, or precision roller brush follows contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces while the fill displaces dust, lint, oxide, flux residue, particles, and static-attracted contamination.
- Use this configuration when the available access supports low-load contact on electronics, connectors, PCB, battery, ceramic, or semiconductor surfaces.
Selection Guidance
Structure fit
Match the roller and conveyor brush geometry to contacts, slots, and boards, the available access, and powered operation. Confirm Brush head diameter 5–200 mm and Brush head length 5–200 mm against the complete working envelope before finalizing the brush.
Contact material
Choose from Conductive Nylon and Anti-static Filament according to the behavior of lint, oxide, and flux residue, the surface sensitivity, and any wet, chemical, temperature, or hygiene requirements. The same material can feel very different depending on filament diameter, free trim, and fill density.
When to use another solution
For Anti-Static Brush Plate, use another cleaning method when lint, oxide, and flux residue cannot be released by controlled filament contact, when contacts, slots, and boards cannot tolerate the selected contact material, or when the access path prevents safe engagement and residue removal.
Customization Options
| Brush Head Diameter (mm) | 5–200 [Industry Reference Range; Legacy Source] |
|---|---|
| Brush Head Length (mm) | 5–200 [Industry Reference Range; Legacy Source] |
| Handle Length (mm) | Not Applicable (No separate handle in this product configuration) |
| Handle Grip Diameter (mm) | Not Applicable (No explicit grip or handle-diameter dimension in the product specification) |
| Bristle Material | Conductive Nylon, Anti-static Filament |
| Handle Material | 304 Stainless Steel |
| Mounting / Interface | Shaft-Mounted / Flange |
| Grip Style | Not Applicable (Machine-Mounted Brush) |
| Color | Custom PANTONE Color ([Industry Reference Range]) |
| Logo Process | Laser Engraving / Screen Printing / Pad Printing ([Industry Reference Range]) |
| Surface Treatment | Smooth / Textured / Overmolded / Coated (Depending on Substrate; [Industry Reference Range]) |
Frequently Asked Questions
How should Anti-Static Brush Plate be selected?
Start with electronics, connector, PCB, battery, cleanroom, terminal, slot, and static-control cleaning, contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces, and dust, lint, oxide, flux residue, particles, and static-attracted contamination. Then set Head width, Trim length, and Carbon or metal fiber diameter, choose the fill from the material and residue table, and match the mounting interface and operating condition.
Which dimensions define Anti-Static Brush Plate?
The primary dimensions are Head width (5–200 mm), Trim length (10–40 mm), and Carbon or metal fiber diameter (0.008–0.012 mm). Also provide the minimum clearance, working envelope, trim or engagement, and the existing holder, shaft, stem, thread, or handle.
Which filament or contact material is used for Anti-Static Brush Plate?
The primary options are Conductive Nylon and Anti-static Filament. The final choice follows surface sensitivity, residue adhesion, wet or dry use, temperature, chemicals, conductivity, and required cutting action.
When is Anti-Static Brush Plate not the best cleaning method?
Anti-Static Brush Plate is not the first choice for ionized air, vacuum, PVA sponge, megasonic, wipe, or solvent cleaning where bristle contact is unsuitable.
What information is required to quote Anti-Static Brush Plate?
Send the part or machine drawing, photos of contacts, slots, housings, boards, terminals, film, precision holes, and equipment surfaces, Head width, Trim length, Carbon or metal fiber diameter, and Conductive nylon diameter, the residue description, wet or dry conditions, motion or use method, temperature, preferred Conductive Nylon and Anti-static Filament, quantity, and the existing interface or sample.
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Conductive Nylon
Conductive Nylon is selected from its stiffness, recovery, wear, wet-service, chemical, and temperature behavior.
Compare material considerations
Anti-static Filament
Anti-static Filament is selected from its stiffness, recovery, wear, wet-service, chemical, and temperature behavior.
Compare material considerationsCustom Manufacturing RFQ
Upload the Brush Drawing, Product Photo or Sample Details
To quote this brush accurately, send the size, material, cleaning target, residue, quantity, and any available drawing or sample photo.
Custom Brush RFQ
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