MaterialNatural and Soft Fibers
PU Sponge
Polyurethane porous material
PU sponge is a soft, open-cell polyurethane foam that absorbs and releases water and wipes without scratching. It is used on bottle, cup and window brushes, coating and wiping rollers and non-scratch cleaning heads. Its life depends on the foam chemistry, the adhesive and the cleaners it meets.
What is PU sponge?
A cellular polyurethane elastomer, ether- or ester-based, with a density of about 20–120 kg/m³, pores of about 100–1,000 µm and a softness of about 10–70 Shore 00. Open-cell grades absorb water freely and squeeze out easily.
Where is PU sponge used?
In our range: sponge bottle and cup brushes, small container bottle brushes, long-handle baby bottle brushes with sponge tips, sponge window brushes, toilet ceramic body brushes, ceramic substrate rollers, etching line brushes, card reader slot cleaners, and the sponge side of surgical hand scrub brushes.
Ether or ester polyurethane?
Ether-based foams resist water and hydrolysis and microbial attack better, so they suit wet cleaning. Ester-based foams resist oils and some solvents better but break down in hot water over time. Tell us whether the sponge sits in water or meets oils and solvents.
How hot can PU sponge run?
It is formulation-specific; data quote about -20 to 90°C. The foam grade, the adhesive that holds it and the finished brush set the real limit, so check them for hot water or dishwasher use.
Where does PU sponge fall short?
It wears faster than filament, tears on sharp edges and rough surfaces, and solvents, strong cleaners and heat shorten its life. For abrasive scrubbing, use filament or melamine foam.
What should you tell us?
The surface, the cleaner and temperature, the sponge softness and pore size if known, and the head shape and size. For bottle brushes, the neck and body sizes of the bottle as well.
Questions buyers ask about PU Sponge
Will a PU sponge brush scratch a coated bottle?
No, when it is clean. That is why sponge heads are used on painted, printed and coated bottles and tumblers.
Ether or ester PU sponge?
Ether for wet cleaning, because it resists water and hydrolysis. Ester where oils or some solvents are involved.
How long does a PU sponge head last?
Less than filament. Sharp edges, rough surfaces, solvents and heat wear it faster; replace it when it tears or stays compressed.
Guides that go deeper on this
We have not written a guide specific to this one yet. The material that covers selection, filament, dimensions, maintenance and sourcing is collected in the technical resources library.
Custom Manufacturing RFQ
Discuss This Material
Share what the brush works on, the temperature and chemicals it meets, the form you need — strip, disc, roller or hand brush — the quantity and a drawing or photo.
We reply to every request within 24 hours, with a quotation or with the questions we need answered first. If the brush can be made on our existing tooling, we make the sample directly. If it needs new tooling, we quote a sample fee and a tooling fee, and the sample fee is credited against the bulk order. Need an NDA first? We sign yours before you send drawings, and the files you send are never shown to other customers.
- MOQ500 pcs for small hand-held brushes, 100 pcs for medium and large ones
- SampleTypically 3–7 days
- ProductionFrom 7 days after sample approval, by size and quantity
- Payment30% deposit and 70% before shipment above US$10,000; smaller orders on agreed terms
“We need a brush to remove wet residue from a stainless steel conveyor, about 800mm wide. The current brush wears quickly. We can send photos.”
“We sell drinkware and need a cleaning brush to include with the product. Quantity around 5,000 pieces.”







