Custom Cleaning Brush
Disc Brush Glass
Disc Brush Glass concentrates edge, face, or tip contact on flat panels, films, and sheets for panel, film, and paper. Diameter, face width, fill, trim, and tool interface are selected around dust, fibers, and fines and the finish the surface must retain.
Product Features
Broad circular contact for glass surfaces — The disc cleans, polishes, or finishes a defined face area.
Low-marking nylon contact — Filament diameter, trim, and density can be selected for glass cleaning and light surface treatment.
Uniform radial pressure — Tuft pattern distributes contact around the disc.
Edge and face-cleaning versions — Fill can be positioned on the face, perimeter, or both.
Machine-specific hub and bore — The brush can fit glass washers and polishing equipment.
Glass-contact disc matched to the process — Diameter, tuft pattern, fill, trim, hub, and contact load can be customized.
Product Overview
For Disc Brush Glass, the direction of contact is selected first: edge contact for narrow profiles, face contact for broader surfaces, or end contact for localized recesses. On flat panels, films, and sheets, the fill should remove dust, fibers, and fines without using unnecessary pressure that would deform the filament or alter the finish. The brush must maintain uniform low-load contact across the active width without wrinkling or marking the surface.
Key dimensions start with Brush head diameter 80–300 mm and Brush head length 10–80 mm. The structural layout follows the polishing buffing wheels category. The specified interface is arbor-hole mount / flange. Nylon PA are the principal material directions in the current specification. For machine-driven use, confirm the shaft or hub, available clearance, rotation direction, and customer-supplied speed.
Technical Specifications
| Tool outside diameter | 80–300 mm |
|---|---|
| Active face width | 20–160 mm |
| Abrasive grade | 24–3000 grit |
| Tool thickness | 10–80 mm |
| Mounting | Snail lock, T1, T2, bore, thread, flange, or custom block |
| Contact setting | Use light edge contact on stitched buffs and 1–4 mm deflection on filament or abrasive brush faces. |
| Surface load | 0.5–3 N/cm² for controlled low-pressure contact |
| Fill materials | Nylon PA |
| Cleaning zone | panel, film, paper, and continuous-surface cleaning |
| Contact surface | flat panels, films, sheets, rolls, coated webs, glass, and production surfaces |
| Residue class | dust, fibers, fines, oil film |
| Access and motion | the brush must maintain uniform low-load contact across the active width without wrinkling or marking the surface |
| Cleaning duty | panel, film, paper on flat panels, films, sheets, rolls |
| Variant configuration | Disc Brush Glass: disc construction with Nylon PA fill for panel, film, paper, and continuous-surface cleaning on flat panels, films, sheets, rolls. |
Application Areas
Disc Brush Glass is primarily mapped to Glass Surface Cleaning. If the brush will be used on a different job, confirm the surface, debris discharge path, and acceptable finish first.
- Disc Brush Glass is best suited to glass, stone, ceramic, tile, resin, composite, and decorative-surface grinding, texturing, cleaning, and polishing.
- The buffing wheel, polishing cup, disc, block, flap, or textured finishing brush follows flat glass, edges, stone slabs, ceramic faces, resin-bond surfaces, and patterned panels while the fill displaces grinding residue, polishing compound, glaze, oxide, dust, and texture marks.
- Use this configuration when the available access supports face or edge contact that carries compound or produces a controlled surface texture.
Selection Guidance
Structure fit
Match the polishing buffing wheels geometry to flat panels, films, and sheets, the available access, and powered operation. Confirm Brush head diameter 80–300 mm and Brush head length 10–80 mm against the complete working envelope before finalizing the brush.
Contact material
Choose from Nylon PA according to the behavior of dust, fibers, and fines, the surface sensitivity, and any wet, chemical, temperature, or hygiene requirements. Do not choose stiffness from the material name alone. Filament size, free trim, and density control the final contact.
When to use another solution
For Disc Brush Glass, use another cleaning method when dust, fibers, and fines cannot be released by controlled filament contact, when flat panels, films, and sheets cannot tolerate the selected contact material, or when the access path prevents safe engagement and residue removal.
Customization Options
| Brush Head Diameter (mm) | 80–300 |
|---|---|
| Brush Head Length (mm) | 10–80 |
| Handle Length (mm) | Not Applicable (No separate handle in this product configuration) |
| Handle Grip Diameter (mm) | Not Applicable (No explicit grip or handle-diameter dimension in the product specification) |
| Bristle Material | Nylon PA |
| Handle Material | 6061 Aluminum Alloy |
| Mounting / Interface | Arbor-Hole Mount / Flange |
| Grip Style | Not Applicable (Wheel Brush) |
| Color | Custom PANTONE Color ([Industry Reference Range]) |
| Logo Process | Laser Engraving / Screen Printing / Pad Printing ([Industry Reference Range]) |
| Surface Treatment | Smooth / Textured / Overmolded / Coated (Depending on Substrate; [Industry Reference Range]) |
Frequently Asked Questions
How should Disc Brush Glass be selected?
Start with glass, stone, ceramic, tile, resin, composite, and decorative-surface grinding, texturing, cleaning, and polishing, flat glass, edges, stone slabs, ceramic faces, resin-bond surfaces, and patterned panels, and grinding residue, polishing compound, glaze, oxide, dust, and texture marks. Then set Tool outside diameter, Active face width, and Abrasive grade, choose the fill from the material and residue table, and match the mounting interface and operating condition.
Which dimensions define Disc Brush Glass?
The primary dimensions are Tool outside diameter (80–300 mm), Active face width (20–160 mm), and Abrasive grade (24–3000 grit). Also provide the minimum clearance, working envelope, trim or engagement, and the existing holder, shaft, stem, thread, or handle.
Which filament or contact material is used for Disc Brush Glass?
The primary options are Nylon PA. The final choice follows surface sensitivity, residue adhesion, wet or dry use, temperature, chemicals, conductivity, and required cutting action.
When is Disc Brush Glass not the best cleaning method?
Disc Brush Glass is not the first choice for bonded abrasive wheels, belts, pads, lapping, or vibratory finishing for tighter stock-removal or flatness control.
What information is required to quote Disc Brush Glass?
Send the part or machine drawing, photos of flat glass, edges, stone slabs, ceramic faces, resin-bond surfaces, and patterned panels, Tool outside diameter, Active face width, Abrasive grade, and Tool thickness, the residue description, wet or dry conditions, motion or use method, temperature, preferred Nylon PA, quantity, and the existing interface or sample.
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